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WELDING AND CUTTING
The performing of welding and cutting operations exposes the employee to certain hazards. No welding units should be used by any plant employee except those regularly employed to do such work. Such operations also expose structures and items to damage by fire. When performing welding and cutting operations follow these safety rules:
Gas Welding & Cutting
1. When performing gas welding and cutting operations a portable fire extinguisher should be immediately available as well as approved goggles must be worn.
2. Gas cylinders should never be moved or stored unless valve protection caps are in place. Exception: When the gas cylinders are secured to a wheeled cart.
3. Store and move cylinders in a secured upright position.
4. Do not take cylinders into confined spaces.
5. Make sure regulations, hoses, couplings & tip connections are in good condition, (no breaks, damaged or cracked glass, or oil contamination). Never burn the head out of a drum, use a drum cutting tool.
6. Do not interchange hose connections between fuel gas and oxygen.
7. Always use a spark lighter when lighting a gas torch. Do not use matches or hot work to light torches.
8. Do not weld or cut in or near flammable materials, especially paints, dusts, gases or vapors. If, for any reason, it is necessary to solder or weld a tank which has previously contained gasoline or any other flammable liquid, the tank must first be filled with water and the operation performed while the tank is full except for a small air space around the spot to be welded. No one except those authorized should undertake this kind of work.
9. Do not use compressed gas for comfort, cooling, blowing dust from clothing, or for cleaning off work areas.
10. Always wear suitable eye and face protection when engaged in welding, cutting, or heating materials.
11. When leaving torch unattended, turn off gas valves at cylinders.
12. Check area before and after welding for fire hazards.
13. To prevent backflash, backflash preventors should be installed between the torch and the gas cylinders. Some newer gas cylinder regulators have built-in backflash preventors.
14. Report faulty or defective equipment to your supervisor.


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